The core concept of this solution is a universal, ready-to-deploy controller capable of flexible configuration and custom modification to automate a wide variety of technological processes. It features a Real-Time Clock (RTC) and supports the connection of various digital and analog sensors to execute output control based on predefined algorithms. The device is equipped with a seven-segment LED display and a four-button keypad to provide a clean user interface for inputting custom settings.
The complete hardware solution consists of a robust enclosure, a front panel membrane overlay, and the main control board. Depending on specific project requirements, the board can be populated with a terminal block, a transformer-based power supply, an RTC module, and either a solid-state (TRIAC) or electromechanical (relay) power switching element. The architecture supports the simultaneous connection of multiple sensors of varying types and purposes. The enclosure design allows for the easy installation of additional connectors for sensor interfacing and external control integration.
For user interaction, the unit features control buttons, a four-digit seven-segment display, and an active-load indicator. Additionally, the system can be customized to include PC connectivity, full integration into the Internet of Things (IoT) ecosystem, or remote control via an internal Web Interface.
This solution is heavily focused on high reliability, utilizing a minimum component safety factor (derating margin) of 1.25. As a result, the device operates stably across a wide range of supply voltages and maintains peak performance when switching nominal and even above-nominal currents. The mechanical durability of the unit is ensured by a rugged metal enclosure. The seamless front panel overlay makes the device highly resilient to industrial contamination and easy to wipe clean during maintenance.
External view of the base configuration, using the BoilerCnt module as an example:
Ease of installation is guaranteed by quick-mount slots for screw mounting and a secure terminal block for robust wire connections.